Inhalation Manufacturing Technology Suite
Our manufacturing technology suite is tailored for dry powder inhalation products with precision control over particle attributes, moisture, and dosing. Capabilities include controlled jet milling for narrow particle size distributions, spray-drying for engineered morphologies, lactose carrier blending, low-humidity premix production, precision metering, capsule and reservoir filling, automated device assembly with in-line inspection, and moisture-protective final packaging. Production occurs in validated environmental suites with cleaning and containment systems. We scale from clinical batches to commercial volumes using validated scale-up protocols, process performance qualification, and comprehensive QA oversight that supports batch release and audit readiness across global markets and continuous process improvement.
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Brandon Maxwell
Raymond Castillo
Emily Robinson
Service FAQ
What types of inhalation products can you manufacture?
We specialize in Dry Powder Inhalers (DPIs), including both capsule-based and reservoir systems, from small clinical trial batches to large-scale commercial runs.
How do you ensure particle size consistency?
We use controlled jet milling and spray drying with continuous in-process monitoring to maintain precise particle size distributions.
Can you produce lactose-based formulations?
Yes. We offer lactose carrier blending under low-humidity conditions to ensure uniformity and prevent moisture uptake.
Do you handle device assembly in-house?
Yes. Our automated device assembly lines integrate in-line inspection systems to ensure every device meets quality specifications.
How do you prevent moisture damage?
We operate in controlled environmental suites and use moisture-protective final packaging, including foil blisters and barrier bottles.
Are your facilities audit-ready?
Absolutely. All processes operate under GMP with comprehensive documentation, QA oversight, and readiness for global regulatory audits.
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